Production Efficiency & Planning Software
Recording spinning and weaving machine setup configurations, logging production and calculating efficiency via tablet or Android portable barcode scanner, and automatic reading of LoomGate and other production machine files.
The full machine list is registered in the system by hall and production type. Each machine is assigned a unique code and serial number, printed as a barcode label and physically attached to that machine.
Modern machines typically have dashboards that generate shift-based performance reports. When this export file exists, it is automatically injected into the system — no manual entry required.
For machines without a dashboard, the operator scans the machine's barcode with a portable scanner. The system displays the operator assignment and machine settings; the operator enters just one number — the production quantity. The system then calculates that machine's efficiency from the pre-configured settings.
The unit of production depends on the machine: weaving machines log peak metres woven; spinning machines typically log kilograms of sliver or yarn produced. Machine settings such as speed, code and nominal capacity are pre-entered by the industrial engineering manager.
A separate coding system is defined for machine downtime. In addition to production quantities, operators can log each downtime event by code — data that feeds directly into the monthly downtime frequency report.
Logging a large spinning hall for a full shift takes less than 15–20 minutes with this system. The same task done manually on paper requires a dedicated full-time employee.
The system generates comprehensive reports: hall efficiency, per-operator efficiency, per-machine efficiency, monthly downtime list with frequency percentages, and nominal hall output by day, month and year.
A summary of performance and efficiency is displayed graphically in the management console — focused on key figures: total production output, overall efficiency rate, number of active machines and number of idle machines.